Solutions

Machine Model: RTAC1200 Location: Iran, China, India, Ukraine, Thailand etc. Installation& Commissioning: 14 days Technology: PVD arc plating, AntiBacterial coatings by PVD (Advanced technology developed in year of 2020) ​ Security locks door handles as important consumption of our daily life, consumers and manufactures are more focusing on the creative design & surface treatment process. PVD finish is more welcomed due to its low production cost, environmentally friendly, extremely durable, highly brilliant, and guaranteed for life against tarnishing advantages.   PVD is short name for Physical Vapor Deposition. This process creates a ionized thin films to the products resulting in the most durable finish available today. Products with PVD finish will not corrode, discolor, or tarnish.   With PVD finished last longer life time, can pass the Neutral salt spray test over 200 hours.                                 RTAC1200  with Turbo Molecular Pumps - Located in Iran                              RTAC1400 with Oil Difussion Pump - Located in China           In 2020, we developed the AntiBacterial Coating machine by PVD used for door handles, faucets, ceramic tiles etc. frequently touched items in public places.                        Please contact us if you are interested in the newest technology.   

R&D Multiple-Functions Coating Equipment Machine Model: Multi950-R&D Technology: PVD+PECVD Built Time: 2015 Location: Shanghai, China Installation& Testing: 5 days Commissioning & Training: 3 days     Design Features   1. Flexibility: Arc and sputtering cathodes, Ion source mounting flanges are standardized for flexible exchange; 2. Versatility: can deposit variety of base metals and alloys; optical coatings, hard coatings, soft coatings, compound films and solid lubricating films on the metallic and non-metallic materials substrates. 3. Straight forward design: 2-door structure, front & back opening for easy maintenance.         The Multi950 machine is a customized multiple functions vacuum deposition system for R&D. With half year’s discussion with Shanghai University’s team leaded by Professor Chen, we finally confirmed the design and configurations to fulfill theirs R&D applications. This system is able to deposit transparent DLC film with PECVD process, hard coatings on tools, and optical film with sputtering cathode. Based on this pilot machine design concept, we have developed 3 other coating systems after then: 1. Bipolar Plate Coating for Fuel Cell Electric Vehicles-RT1200-FCEV 2. Ceramic Direct Plated Copper- RT1200-DPC 3. Flexible Sputtering System- RTSP1200-PCB   These 4 models machine are all with Octal chamber, flexible and reliable performances are extensively used in various applications. It satisfy the coating processes require multi different metal layers: Al, Cr, Cu, Au, Ag, Ni, Sn, SS and many other non-feeromagnetic metals; plus the Ion source unit, efficiently enhance films adhesion on different substrate materials with its plasma etching performance and, the PECVD process to deposit some carbon-based layers.                                                                           RT1200-PCB                                        RT1200-DPC ( direct plating cooper on Ceramic/ Al2O3, AlN )                                                           RT1200-FCEV                        The Multi950 is the milestone of advanced design coating systems for Royal Tech. Here, we grateful thanks Shanghai University students and especially Process Yigang Chen, his creative and selfless dedication are unlimited values and inspired our team.   In year 2018, we had another project cooperation with Pressor Chen, the C-60 material deposition by Inductive thermal evaporation method. We appreciate Mr. Yimou Yang and Professor Chen's leading and instruction on every innovative project.         Contact us please for more information.

Horizontal Large Size Arc Vacuum Coating Machine   Machine Model: RTAC2270-HL Technology: PVD vacuum coating, cathodic arc plating, arc evaporation Location: China, Korea Installation& Testing: 14 days Commissioning & Training: 7 days   The architectural building materials like Stainless Steel Sheets, Stainless Steel pipes and decorative sculptures, interior decorations, metal furniture require large arc coating machine for a higher capacity and satisfy its maximum size which length up to 6000mm ~ 7000mm.   When the workshop has height limited and foundation pit is not allowed to be built, the horizontal model coating machine is an ideal option.         The standard configuration is designed with 2 sets of rotary rack system for 2D sheets and 3D shape furniture or pipes exclusive using.    The foundation constructions would be done by customers in advance as our suggested drawing.    The horizontal  large size arc coating machines built is another successful case, WIN-WIN for both of our parties.    Please contact us if you would like to have more information. 

Large Size High Vacuum PMMA Plastic Aluminum Metallizing Machine Machine Model: RTEP6600-C Technology: PVD aluminum metallizing, resistance thermal evaporation Location: China, Korea, Mexico Installation& Testing: 3 days Commissioning & Training: 7 days       When the customer showed us the finished billboard which they desired to have an alternative coating solutions with PVD method, we realized it’s going to be another innovative application for automotive industry.   The original product has a laminating thin semi-transparent film layer inside, it generated lots wasted film due to the complicated design of LOGOs. The most important, the film’s peeling is an headache issue some whiles after LED lighting’s heating generation.   To solve this problem, we discussed the possibilities from technical views and made some experiments on original PMMA/PC sheets. Its turned out to be an excellent result. When come-up to the machine’s design, we overcome key difficulties like how to guarantee the deposited film’s high uniformity-especially the LOGO corners, edges... how to control the thickness, film strong adhesion issue etc. Thanks to Royal Technology’s R&D team and cleared all these problems successfully. We developed 4 models metallizing system to serve the worldwide coating services centers: South Korea, Mexico, and China domestic.   RTEP6600-C is a cubic deposition chamber which can coat the maximum size of “LINCOLN” BILLBOARD up to 6000mm length.                                               Testing before machine delivery                                      Installation in customer's workshop    Anyone needs the coating service or interested in the vacuum coating machine, please contact us. 

Large Size High Vacuum PMMA Plastic Aluminum Metallizing Machine Machine Model: RTEP2500-T Technology: PVD aluminum metallizing, resistance thermal evaporation Location: China, Korea, Mexico Installation& Testing: 3 days Commissioning & Training: 7 days     RTEP2500-T is an advanced design and made which can do HMDSO top lacquer coatings inside of vacuum chamber, which saves more energy and production cost.   When the customer showed us the finished billboard which they desired to have an alternative coating solutions with PVD method, we realized it’s going to be another innovative application for automotive industry. The original product has a laminating thin semi-transparent film layer inside, it generated lots wasted film due to the complicated design of LOGOs.   The most important, the film’s peeling is an headache issue some whiles after LED lighting’s heating generation.   To solve this problem, we discussed the possibilities from technical views and made some experiments on original PMMA/PC sheets. Its turned out to be an excellent result. When come-up to the machine’s design, we overcome key difficulties like how to guarantee the deposited film’s high uniformity-especially the LOGO corners, edges... how to control the thickness, film strong adhesion issue etc. Thanks to Royal Technology’s R&D team and cleared all these problems successfully. We developed 4 models metallizing system to serve the worldwide coating services centers: South Korea, Mexico, and China domestic.             Anyone needs the coating service or interested in the vacuum coating machine, please contact us.   

Machine Model: RTEP2200-T Technology: PVD aluminum metallizing, resistance thermal evaporation Location: Korea Built Time: March, 2015 Installation& Testing: 3 days Commissioning & Training: 7 days     RTEP2200-T model is tailor designed and made for our South Korean customer, who provides the products for Hyundai Motor Company. The Max. Diameter of product is up to 2200mm with depth is around 250mm.   With PVD vacuum metallizing technique, the film thickness can be controlled, the coating process is environmentally friendly, an ideal coating solutions to replace the conventional Chrome plating process. Besides, more benefits: 1. Durable, life time is up to 5~8 years, even in outdoor. 2. Easy assemble and maintenance. With screws mounting or hang-up method. 3. Safe and reliable. The PMMA material makes it much lighter in weight than metal logos, highly reduce the risk of injuries from falling down accident. 4. Outstanding aesthetic finishing: during the day time, the car sign symbols look like solid metal ( stainless steel effect); while at night, they are illuminated ( LED light inside is installed ) from front, back and side views.         Advantages of design    Plasma cleaning, argon gas bombardment device, glow discharge system.  Robust structure design and high quality configurations  PLC + Touch Screen Operation System, fully automatically /Manually control  Fast Vacuum Evacuation System  Exclusively designed rotating Carousel structure for high uniformity  Easy access to the working environment for maintenance                                 Final Products Quality Inspection          Besides, we provided the total production line machinery for customers: vacuum forming machine, molds, UV painting and drying line etc.     Please contact us if you want to learn more information.         

Large Size High Vacuum PMMA Plastic Aluminum Metallizing Machine Machine Model: RTEP3600-T Technology: PVD aluminum metallizing, resistance thermal evaporation Location: Mexico Built Time: March, 2014 Installation& Testing: 7 days Commissioning & Training: 14 days   The vacuum deposition chamber’s diameter is up to 3600mm, which can coat max. Part is 3000mm diameter. The main product is for Nissan LOGO on behalf for Japan brands.   Advantages 1. The door located in the railway track, sliding model, easy to operate and very convenient for loading/unloading 2. Suitable for see-through finish 3. The unique rotary rack and evaporation system design to guarantee a high uniformity. 4. The height from substrate to evaporation source can be adjusted flexibly ; 5. Evaporation sources distance can be adjusted; 6. Three groups evaporation sources for a perfect full area coating.     It’s an another challenge for Royal Technology’s technical team. How to make it more easier and more convenient for the operators is the key point. We added the guide rail which controlled by electrical motors, can open&close the door automatically, which saves lots time and heavy-labors.       Automative Coating Process       Please contact us if you need the coating service or interested in the coating equipment.   

Machine Model: RTAS1600 Location: Iran, China, India, Poland Installation& Commissioning: 14 days Technology: PVD MF magnetron sputtering deposition, PVD arc plating, AntiBacterial coatings by PVD (Advanced technology developed in year of 2020)   Faucets etc. Sanitary ware as important consumption of our daily life, consumers and manufactures are more focusing on the creative design & surface treatment process. PVD vacuum Ion Plating is used due to its low production cost, environmentally friendly, flexible operation features.   PVD vacuum coatings properties Exceptional aesthetic finish Uniform coating thickness Superior resistance to wear and corrosion PVD coating has a high level of hardness                    Brass Faucets PVD Coating Machine Advantage 1. High ionization rate, high through put, 2. Large capacity to satisfy mass production, 3. Excellent film adhesion and various colors are available. 4. Coating Materials: Chrome, Titanium, Zr , TiAl, etc.   Royal technology provides you not only the coating system but the total coating solutions, we offer you turnkey-service project. From polishing line, pre-cleaning line, high temperature drying ovens, Ion plating coating plant. Each process's proper operation you want, we has experts to guide you.     The first set PVD machine for sanitaryware was installed in Tehran, Iran.        It is our great honor to see that the major managers of each department have witness onsite to see the machine's operation and testing.    In the next few days, lots agencies and consumers were invited for a visiting by and learn how the PVD coating works.    It's a real exciting moment to remember for everyone, we appreciate customers support during installation.  

Air-To-Air Continuous Sputtering Deposition Line Machine Model: RTSP1480 Technology: PVD magnetron sputtering deposition Location: Qingdao, China   Application Conductive metal wires, Metal coil and metal strip with thickness is less than 1mm Optical fiber Twisted fiber and wires such as basalt fiber (BFRP) and carbon fiber, glass yarns, carbon yarns           Technical Background   After decades of research and development, vacuum coating has been quite a mature film deposition treatment which has a positive prospect applications in various industries. It requires a comprehensive technologies to apply the vacuum coating technique to continuous wires and strips, which can modify the surface characteristics and functions, its significant lightweight performance makes an advantage for artificial intelligence devices. Types of the existing vacuum coating production line for wires and strips substrates   (1)Separated type   (2) Air-to Air,full continuous coating type   The Air-to Air full continuous coating line is a completed continuous coating process processes which including cleaning pre-treatment in the atmosphere environment, and then the substrates ( strips or wires) enters into the vacuum chamber to get metal films deposited, in then end it back to atmosphere environment again through buffering chambers. The coating line key structural modules: A: Substrates (strips or wires) cleaning pre-treatment module B: Cooling down module C: Annealing module D: Film deposition chamber E: Loop devices and vacuum buffering chamber. The whole coating line’s structure, operation and control system is more complex, extremely high investment but the advantages of high output and sharping down production cost efficiently make it is very attractive for manufacturers.         (3)Universal Type   (4) Multiple-layers coating type   The production line combine several different PVD coating methods: Electron beam evaporation coating, magnetron sputtering deposition and plasma enhanced CVD deposition.       Royal technology’s team has built the pilot system for industrial production line in 2019. we are excited to announce that outsourcing coating service to us is available now.                                                                                            Installation & Testing                                   Commissioning in Customer's site     Please contact us who is interested in the coating system, turnkey coating solution can be provided.